You might be wondering what a panel tank is and why it has become so popular. In this article from ABtank, we will explore this topic.
What is a Panel Tank?
A type of metal tank, panel tanks are made from galvanized steel. These tanks are produced in panel form. To construct the panels, thorough analysis and reviews based on standards must first be conducted. Then, using simulation software and laboratory tests, the tanks are manufactured.
These tanks must have adequate mechanical strength. The production of panel tanks involves assembling sheets together, which increases their load-bearing capacity. Consequently, these tanks are more resistant to deformation due to existing loads.
Panel tanks consist of square or rectangular sheets. Galvanized panel tanks are actually made from metal sheets. The production of these sheets involves a cold drawing process within molds. Panels can be produced in various dimensions and designs.
Types of Galvanized Panel Tanks
There are several types of these tanks, including hot-dip galvanized panels, cold galvanized panels, and coated galvanized panels.
Coated Galvanized Tanks
Coated galvanized tanks can come into contact with drinking water and be used as drinking water tank. These tanks are produced using a hydraulic drawing process, and all cuts are made with a water jet device. They are connected together with bolts and nuts, eliminating the need for a belt foundation and thereby reducing the final cost.
Advantages of Galvanized Panel Tanks
- Anti-oxidation and Rust-Resistance: Due to the use of high-quality, coated galvanized steel, panel tanks are entirely anti-oxidation and rust-resistant. They can be installed outdoors or in boiler rooms without damage.
- Long Service Life: These tanks have a longer service life compared to other tanks due to their high-quality material, high-density galvanization, and earthquake resistance.
- Storm Resistance: These tanks are reinforced with modern technologies to withstand storms and earthquakes.
- Simple Foundation: The foundation required for these tanks is simple and cost-effective, making them hassle-free and economical.
- Easy Relocation: Galvanized tanks are highly durable and can be relocated without damage if proper procedures are followed.
- Easy Cleaning: The high-quality galvanized material facilitates easy cleaning. Additionally, the epoxy coating reduces contamination.
- Corrosion Resistance: The coating on these tanks provides corrosion resistance, making them suitable for outdoor use and various fluids.
- Algae Prevention: These tanks do not allow light penetration and have thick walls, preventing algae growth, which is crucial for potable water storage.
- Easy and Cost-Effective Installation: The non-integrated structure of the pre-fabricated panels by ABtank makes them easy to install and bolt together. Thus, panel tanks are also known as bolted tanks.
- Low Maintenance Costs: Due to their resistance to algae and their panel structure, these tanks have low repair costs. Researchers at ABtank have developed this technology to facilitate easier installation, repair, and maintenance. Consequently, their tanks have lower maintenance costs compared to other tanks.
- Cost-Effective Long-Term Investment: Despite potentially higher initial costs compared to weaker materials, the long service life and low maintenance costs make these tanks a cost-effective long-term investment. They spare you the trouble of frequent repairs and replacements in the future.
Implementation and Transport of Galvanized Panel Tanks
Using galvanized steel sheets in both hot and cold states allows for the production of flexible tanks that are easy to install. Because they are in panel form, they are assembled on-site using bolts and nuts. These tanks can be erected up to a height of 4 meters and are straightforward to install. Hot-dip galvanized tanks are highly resistant to environmental factors. They can be implemented in various sizes and heights.
Due to their panel and sheet structure, these tanks can be used in difficult and inaccessible areas and are suitable for different environmental conditions. Panel tanks are suitable for permanent use, storing drinking water, acid tank and bases, waste, and various industries including the food industry. Another advantage is their easy relocation and simpler cleaning process compared to other tanks.
For storing drinking water, these tanks use special internal liners that resist light and heat, preventing algae growth. These liners can be made from geomembranes, preventing the water from contacting the metal walls. Therefore, if you need a tank in difficult conditions, galvanized panel tanks are recommended due to their ease of transport and quick installation.
